Here are some pictures of a manual transmission rebuild. Here’s some music to listen to while you look at them.

I didn’t start taking photos until I was a little way into it, so we’re starting at chapter 2. You’re not missing anything. Chapter 1 was just a bunch of boring character development. Bell housing is off, tail piece is off, shifter bits are out, and the belly pan is removed.

 

Guts.

Inverted guts. Counter 5th removed.

Right side up again. Shift rods out. Reverse pulled.

Bell housing getting blasted with glass bead.

The bearing on the input shaft was a bitch. I broke 2 bearing pullers and it refused to budge. I heated it with MAP gas and it refused to budge. I splurged on an $800 deep groove bearing puller…and it refused to budge.

So I threw the whole thing in a bucket of diesel overnight. The bearing slid right off the next day. Fuck you, bearing! In your face!

 

Main shaft out. From left to right that’s the 4th/3rd clutch hub, 3rd gear, 2nd gear, 2nd/1st clutch hub, and 1st gear.

 

Down to just 2nd gear and the inside of the clutch hub.

 

Some steel pieces getting powder coated.

 

Nearly everything you see here goes into the transmission or connects to it.

 

4th through 1st back in the case.

It’s a lot easier to put the new bearings on if you freeze the countershaft.

Reverse and 5th gear.

Shift forks and rods are in, along with some pretty caps for the blind holes.

 

Rear case.

Bell housing and rear bearing housing installed, along with the shift rod ends.

Tailpiece.

It’s a good thing no one pays me to do this, because this represents nearly 2 months of work, a few hours here and there. I may not be good, but at least I’m slow.

More music.